Elements and Performance Criteria
- Operate and monitor reel systems (OR Element 2)
- Job sheets or equivalent instructions are interpreted correctly
- Reel stand is monitored and adjusted to ensure efficient continuous operation according to job instructions
- Web control system is monitored and minor adjustments made to ensure correct tension and accurate continuous positioning of the web for efficient
- Substrate is added to process according to job instructions
- Reel rewind section is monitored and minor adjustments made to maintain correct tension and to ensure no marks, blemishes or damage to finished product
- Substrate is removed from process according to job instructions
- Sheeting section is monitored and minor adjustments made to ensure quality and efficient product delivery
- Need for major adjustments to process are identified and reported according to company operating procedure to designated person
- Operate and monitor sheet or product systems (OR Element 1)
- Job sheets or equivalent instructions are interpreted correctly
- Feeder is monitored and minor adjustments made to ensure continuous and efficient feeding to machine
- Sheet or product pick-up and transport system is monitored and minor adjustments made to ensure accurate and continuous sheet or product handling and efficient operation
- Transfer systems are monitored and minor adjustments made to ensure correct and continuous sheet or product handling and efficient operation
- Product is added to process according to job instructions
- Delivery is monitored and minor adjustments made to ensure quality and efficient product delivery
- Need for major adjustments to process are identified and reported according to company operating procedures to designated person
- Maintain and monitor production process
- Production process is operated and monitored in association with fellow workers and according to company specifications and planned daily schedule
- Sheet/product pick-up and transportation system is set up and adjusted to suit job requirements
- Product is monitored and minor adjustments are made to ensure quality of output is maintained
- Need for major adjustments to process are identified and reported according to operating procedure to other appropriate worker
- Faulty performance of equipment is identified and reported according to enterprise procedures
- Waste is sorted according to enterprise procedures
- Conduct shutdown of production process
- Correct shutdown sequence is followed according to manufacturer's specifications and enterprise procedures
- Shutdown is conducted in association with fellow workers and in compliance with OHS requirements
- Unused materials are stored according to manufacturer/supplier specifications and company operating procedures
- Used plates, cutting and other devices are removed and stored according to manufacturer/supplier specifications and company operating procedures
- All product is removed from operating area according to enterprise procedures and OHS standards
- Machine faults requiring repair are identified and reported, according to enterprise procedures to designated person
- Repair/adjustment is verified prior to resumption of operations
- Clean and wash up machine at end of run
- Machine units, as relevant to process, are cleaned ready for next run
- Inking/gluing/coating system, if used in process, is washed up ready for next run, and waste is disposed of according to company and regulatory requirements
- In-line printing/converting/binding/finishing/coating units are cleaned ready for next run
- Feed, transportation and delivery systems are disengaged and cleaned ready for next run